I bought another drive and also flashed the 3ware bios to the latest, with apparent success. However there was no visible improvements/changes in the bios, except the version number, so presumably the changes were fixes under the covers.
Left the array in REBUILD mode for nearly 24 hrs at the end of which there was still no indication of progress or success.
I then decided to discard any hope of saving the data, as I had a recent backup anyway, so moved the second set of 4 drive cables to ports 8-11 instead of 4-7, in case there was something funny with the card. The bios detected the existing "degraded" array and nothing had improved.
I then put back the original drive on the assumption that perhaps it was not a h/w drive issue, and deleted array #2, and then created a RAID 10 instead. This went well, and as there is no initializing involved, the second array was up in a moment. NL2 found it and formatted it with no errors.
As this is an opportunity for testing without further loss, I then decided the delete the RAID 10 array, and again create a RAID 5 instead. As the drives were wiped, the bios went ahead creating the RAID 5, as though nothing wrong had happened before, and as I am writing this, is initializing. 15% done so far in the time it took to write this.
My plan is to add the extra drive bought yesterday, as a hot spare and copy some stuff to the re-created array. Run it for a few days then unplug a drive and see what happens.
Meanwhile I am hoping someone will answer my
questionon the NL2 CDD forum on how to patch the CD so I can bring up my other Dell/Adaptec based NAS box.
- never a dull moment -[/url]